Machining

FLAWLESS MACHINING FOR CRITICAL APPLICATIONS

CNC Machining Process

At GWASF, machining is more than just manufacturing—it’s about delivering components that perform flawlessly in real-world conditions. By combining cutting-edge CNC technology with skilled craftsmanship, we shape complex parts with unmatched precision. From intricate geometries to superior surface finishes, every detail is refined through advanced machining techniques and stringent quality control, ensuring reliability in every piece we produce.

CNC MACHINES & CAPABILITIES

Precision Machined Component

GWASF utilizes cutting-edge CNC technology to produce complex components with exceptional accuracy and consistency. Our multi-axis machining centers, lathes, and mills are engineered to handle intricate geometries while achieving superior surface finishes. With a focus on efficiency and uncompromising quality control, we manufacture parts that adhere to the most demanding specifications.

CNC Machining Process

High-Precision CNC Machines:

CNC Machining Process
  • Horizontal Machining Center (Mori Seiki NH 6300 DCG)
    • Pallet Size: 630 mm × 630 mm
    • Table Load Capacity: 1200 kg
    • Max Workpiece Diameter: 1000 mm
    • Max Workpiece Height: 1300 mm
  • CNC Vertical Turret Lathe (Hwacheon VTL 550 R)
    • Max Turning Diameter: 650 mm
    • Max Turning Length: 700 mm
  • CNC Vertical Machining Center
    • Work Envelope: 1500 × 810 × 710 mm
  • CNC Co-ordinate Measuring Machine (CMM) – Brown & Sharpe 7-10-7
    • Ensures dimensional accuracy and compliance
CNC Machining Process

Expanded Machining Capabilities

Expanded Machining

In addition to in-house machining, we collaborate with ISO 9001-certified specialist machine shops for:

  • CNC Turning Centers – up to Ø1700 mm
  • CNC Vertical Machining Centers – up to 500 × 810 × 710 mm
  • CNC Horizontal Machining Centers – up to 900 × 800 × 1020 mm
  • CNC Vertical Turret Lathes – up to Ø1400 × 600 mm
  • Horizontal Boring & Deep-Hole Drilling – 1020 × 510 × 610 mm
CNC Machining Process

INSPECTION CAPABILITIES: ENSURING PRECISION & RELIABILITY

Inspection Process

At GWASF, every machined component goes through a meticulous verification process before it reaches its final application. Our dedicated inspection framework evaluates structural integrity, material consistency, and dimensional accuracy, ensuring each part meets strict operational requirements. With specialized testing methods and advanced measuring equipment, we uphold the highest quality benchmarks, reinforcing reliability in every finished product.

Precision Measurement & Dimensional Accuracy

Inspection Process
  • CNC Co-ordinate Measuring Machine (CMM) – Brown & Sharpe 7-10-7
    • Ensures micron-level precision by performing 3D geometric analysis of machined parts.
    • Detects deviations and verifies that every component meets exact specifications.
  • 2D Height Gauge
    • Provides high-accuracy vertical measurements to maintain uniformity across components.
Inspection Process

Hydro Testing: Pressure Integrity Verification

  • Components are subjected to pressurized water testing to detect leaks, weak points, and structural flaws.
  • Our in-house hydro testing facility can test casings and pressure-sensitive parts up to 50 bars, ensuring they withstand operational stresses.

Leak Testing: Micro-Leak Detection

  • We employ gas and pressure-based leak detection to identify microscopic leaks in critical components.
  • This process guarantees airtight and fluid-tight performance, preventing failures in high-pressure environments.
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